Jumbo Bag (FIBC) Filling Machine
Model: IA-BBFM-001
Heavy-Duty Precision for Bulk Material Handling
Overview
The IA-BBFM-001 Jumbo Bag Filling Machine is engineered for high-capacity, high-accuracy filling of Flexible Intermediate Bulk Containers (FIBCs). Designed for industries handling bulk powders, granules, and free-flowing materials, this robust system ensures precise weighing up to 2000 kg with industrial-grade reliability. Ideal for ports, fertilizer plants, chemical processors, and food bulk handling facilities.
Technical Specifications
| Feature | Specification |
|---|---|
| Model | IA-BBFM-001 |
| Capacity Range | 200 kg – 2000 kg (Standard: 200, 250, 500, 750, 1000, 1500, 2000 kg) |
| Weighing Accuracy | ±0.1% of set weight |
| Weighing Resolution | 1/10,000 |
| Filling Speed | 20–30 bags/hour (depending on capacity & material) |
| Filling Method | Gain-in-Weight (Batch Weighing) |
| Feeding Options | Slide Gate / Sector Gate / Butterfly Valve |
| Contact Parts | Mild Steel / SS 304 / SS 316 (Material-specific) |
| Bag Attachment | Manual hook/clamp system |
| Bag Removal | Manual / Motorized Conveyor / Forklift / Hoist |
| Air Supply | 6 bar, Dry & Filtered |
| Power Supply | 440V, 3 Phase, 50 Hz |
| Control System | PLC with Touchscreen HMI (Recipe Management) |
Key Features
- High-Capacity Precision Weighing
1/10,000 resolution load cells with digital filtering ensure accurate batch weights even at 2000 kg. - Flexible Feeding Systems
Choose from slide gates, sector gates, or butterfly valves based on material flow characteristics. - Dust-Controlled Operation
Optional dust extraction hoods and inflatable bag spout sealers ensure clean, environmentally safe filling. - Robust Construction
Heavy-duty structural design with material-appropriate contact surfaces (MS, SS304, or SS316). - Smart Control System
PLC-based automation with recipe storage, batch counting, production reports, and diagnostic functions. - Safety First
Overload protection, bag tension sensors, emergency stops, and mechanical safety interlocks.
How It Works – Efficient Bulk Filling
- Bag Positioning – Empty FIBC is placed on platform and attached to filling spout (manual/auto).
- Tare & Weigh – System automatically tares the bag and prepares for filling.
- Controlled Filling – Material is fed via selected gate/valve with real-time weight monitoring.
- Settlement & Topping | Vibration/settlement system ensures dense packing; final weight adjustment.
- Bag Sealing & Release – Filled bag is sealed (if required) and released for removal.
- Removal Options – Forklift, conveyor, or hoist transfers filled bag to storage/transport.
Applications
- Fertilizers & Agrochemicals: Urea, DAP, NPK, granules
- Chemicals & Polymers: Plastic pellets, resins, masterbatch, powders
- Food & Agriculture: Sugar, grains, flour, starch, animal feed
- Construction Materials: Cement, fly ash, sand, dry mix
- Minerals & Ores: Salt, silica, limestone, gypsum
- Port & Logistics: Bulk material handling at terminals
Optional Accessories & Upgrades
- Automatic Bag Clamping System – For hands-free bag attachment
- Bag Inflator/Spout Opener – Automated spout preparation
- Dust Collection System – Integrated dust extraction hood
- Bag Compaction System – Vibration deck for dense packing
- Checkweigher Integration – Post-fill weight verification
- Pallet Conveyor System – Automated transfer of filled bags
- SCADA/MES Connectivity – Real-time production monitoring & ERP integration
- Mobile Alerts – SMS/email notifications for batch completion or faults
Why Choose Model IA-BBFM-001?
✅ Heavy-Duty Reliability – Built for 24/7 operation in demanding industrial environments.
✅ Exceptional Accuracy – Precise weighing even at multi-ton capacities reduces giveaway.
✅ Material Flexibility – Suitable for food-grade, corrosive, and abrasive materials.
✅ Easy Integration – Compatible with existing conveyor, hoist, and forklift systems.
✅ Low Maintenance – Robust design with easy-access service points.
✅ Customizable Layout – Adaptable to specific site constraints and workflow requirements.
Trusted by Industry Leaders
This model operates successfully at:
- Deepak Fertilizer – Taloja
- RCF (Rashtriya Chemicals & Fertilizers)
- Finolex Industries – Ratnagiri
- Thirumalai Chemicals – Dahej
- Adani Infra – Mundra Port (Adani Group)
Request a Custom Solution
Every bulk handling operation is unique. We provide:
✅ Site Survey & Layout Planning – Optimized for your facility
✅ Material Testing – Trial with your product sample
✅ Custom Engineering – Modified to your specific requirements
✅ Turnkey Installation – Complete commissioning and training
✅ After-Sales Support – AMC, spare parts, and remote diagnostics
📞 Call/WhatsApp: +91 98454 52906
📧 Email: indusdigitalmarketing01@gmail.com
🌐 Website: www.induscontrol.in
Handle bulk with precision. Scale up your operations with Indus Jumbo Bag Technology.
