Gantry Type Palletizer
High-Speed, Precision Palletizing for Bags & Boxes
WHY CHOOSE US
High-Speed Gantry Palletizing for Reliable Industrial Automation
The Indus Gantry Type Palletizer combines servo-driven precision, robust construction, and intelligent automation to deliver consistent palletizing performance for bags, sacks, and boxes across demanding industrial environments.
Precision Placement
Servo-driven X & Y axes with ball screw mechanisms ensure accurate and repeatable pallet stacking.
Flexible Pattern Control
Store and switch between multiple palletizing patterns directly through the HMI.
High Throughput
Handles up to 600 bags per hour, keeping pace with modern production lines.
Low Maintenance Design
Heavy-duty ball screw drives provide reliable operation with minimal upkeep.
Technical Specifications
| Feature | Specification |
|---|---|
| Speed | Up to 600 bags per hour |
| Bag Gripper | Pneumatic bag gripper (gentle & secure) |
| X-Axis Drive | Servo motor with ball screw mechanism |
| Y-Axis Drive | Servo motor with ball screw mechanism |
| Z-Axis | Pneumatic or servo (optional) |
| Control System | PLC with Touchscreen HMI |
| Pallet Pattern | Customizable via HMI (multiple patterns) |
| Bag Types | Woven sacks, paper bags, PP bags, boxes |
| Pallet Dispenser | Optional automatic pallet magazine |
| Power Supply | 415V, 3 Phase, 50 Hz |
| Air Supply | 6 bar, clean & dry |
What we offer
Precision Gantry Palletizing Systems for Modern Manufacturing
Our servo-controlled gantry palletizers deliver reliable stacking performance, reduced labor requirements, and efficient end-of-line automation for a wide range of industries.
Accuracy
Servo-driven ball screw mechanisms ensure consistent and repeatable pallet placement.
Efficiency
Automates palletizing operations at speeds of up to 600 bags per hour.
Reliability
Heavy-duty construction designed for continuous 24/7 industrial operation.
FEATURES
Key Features
Servo-driven palletizing with precision ball screw mechanisms, customizable stacking patterns, and reliable high-speed operation.
High-Speed Operation
Up to 600 bags/hour for continuous production lines
Precision Ball Screw Mechanism
Servo-driven X & Y axes ensure accurate, repeatable placement
Pneumatic Bag Gripper
Gentle yet firm grip prevents bag damage
Flexible Pattern Programming
Store multiple pallet patterns for quick changeover
PLC + HMI Control
User-friendly interface for speed, pattern, and diagnostics
Robust Construction
Heavy-duty design for 24/7 industrial operation
Low Maintenance
Ball screw drives require minimal upkeep compared to belt drives
Compact Footprint
Space-efficient design compared to robotic palletizers
Why Choose Gantry Palletizer Over Robot?
Offers a compact footprint, lower maintenance, cost-effective operation, and excellent stacking accuracy.
More Cost-Effective
They require lower investment compared to robotic arms, which have higher upfront costs.
More Compact Footprint
Their rectangular design saves floor space, whereas robotic arms need a clearance zone.
Offer Lower Maintenance
They use ball screw mechanisms, while robotic arms require moderate maintenance on gearboxes.
Robotic Arms Provide Higher Speed
They handle up to 1200 bags/hr, compared to gantry palletizers at up to 600 bags/hr.
Deliver High Payload Capacity
Their payload is model-dependent for robotic arms, while gantry systems handle heavy loads consistently.
Services
Industries Served
Designed for cement, fertilizers, chemicals, food processing, animal feed, mining, and construction material industries.
Cement & Building Materials
Fertilizers & Agrochemicals
Chemicals & Polymers
Food & Grain Processing
Animal Feed & Poultry
Mining & Minerals
WHAT WE DO
Applications
| Industry | Application |
|---|---|
| Cement Industry | Bagged cement palletizing |
| Fertilizer Plants | Fertilizer sack stacking |
| Chemical Industries | Chemical bag palletizing |
| Food Processing | Flour, sugar, grain bags |
| Animal Feed Mills | Feed sack palletizing |
| Building Materials | Mortar, plaster bags |
From bag to pallet – seamless, smart, automated.
Palletizing at the speed of productivity.
Bag Infeed – Bags arrive via conveyor, aligned and spaced for pick-up
Robot Pick-Up – Robot with pneumatic gripper picks bag from infeed conveyor
Layer Formation – Robot places bags in programmed pattern layer by layer
Pallet Dispensing – Empty pallet auto-fed from dispenser (up to 10 pallet capacity)
Full Pallet Discharge – Completed pallet transferred to downstream system (stretch wrapper / forklift)
Continuous Cycle – System operates autonomously with minimal supervision
| Accessory | Function |
|---|---|
| Automatic Pallet Dispenser | Magazine for 8-10 empty pallets |
| Slip Sheet / Layer Pad Insertion | For product stability |
| Bag Flattener | Ensures uniform bag shape before palletizing |
| Stretch Wrapper Integration | Complete end-of-line automation |
| SCADA / MES Connectivity | Production monitoring & reporting |
| Vision System | Bag orientation correction |
| Custom Grippers | For boxes, cartons, or special bag types |
Servo-Driven Precision – Ball screw mechanism ensures accurate, repeatable placement
High Throughput – 600 bags/hour keeps pace with production lines
Gentle Bag Handling – Pneumatic gripper prevents damage
Quick Changeover – Pattern adjustments via HMI in minutes
Reliable Operation – Minimal downtime with robust construction
Cost-Effective – Lower investment compared to robotic alternatives
Robust & Servo-Driven Design – The system is built for durability and precision, using servo-driven automation for high-speed stacking.
High-Speed Performance – Capable of stacking up to 600 bags per hour, making it suitable for demanding production environments.
Precision Ball Screw Mechanisms – Utilizes ball screw drives on X and Y axes for accurate, repeatable placement of bags, sacks, and boxes.
Low-Maintenance Operation – Engineered for reliability with minimal maintenance requirements, reducing downtime and operating costs.
Ideal For Heavy Industries – Well-suited for cement, fertilizer, chemical, and food industries that require consistent, dependable palletizing solutions.
Request a Palletizing Assessment
Contact our team for line analysis, pallet pattern optimization, layout planning, turnkey installation, and after-sales support.