Case Packer
Model: VAR-006
High-Speed Automated Carton Packing for Diverse Products
WHY CHOOSE US
Automated Case Packing Built for Speed, Accuracy and Reliability
The VAR-006 Case Packer automates carton erecting, product loading, flap folding, and sealing to deliver faster throughput, reduced labor costs, and consistent packaging quality.
High-Speed Performance
Processes up to 25 cartons per minute for continuous production environments.
Intelligent Automation
Available with gantry pick-and-place or collaborative robot (cobot) loading systems.
Flexible Product Handling
Handles pouches, bottles, tins, cartons, and rigid containers with precision.
Reliable Carton Sealing
Automatic flap folding and dual taping ensure secure and professional packaging.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | VAR-006 |
| Speed | Up to 25 cartons per minute |
| Flap Folding | Fully automatic |
| Taping | Bottom taping + Top taping |
| Tape Width | 50 mm – 75 mm (adjustable) |
| Power Supply | 440V, 3 Phase AC, 50 Hz |
| Compressed Air | 6 kg/cm² (clean, dry) |
| Controller | PLC with HMI Touchscreen (4″ or 7″) |
| Product Handling | Pouches, bottles, tins, cartons, etc. |
| Loading Method | Gantry system or Collaborative Robot (Cobot) |
What we offer
Advanced Case Packing Automation for Faster End-of-Line Packaging
The VAR-006 combines intelligent automation, flexible product handling, and robust carton sealing to streamline secondary packaging operations.
Speed
Achieve packaging rates of up to 25 cartons per minute with reliable performance.
Flexibility
Supports pouches, bottles, tins, cartons, and a wide range of packaged products.
Precision
Accurate product placement, flap folding, and carton sealing for superior packaging quality.
FEATURES
Key Features
Fully automated case erecting, product loading, and carton sealing for high-speed, reliable packaging operations.
High Throughput
Up to 25 cartons/minute for continuous production lines
Dual Taping System
Simultaneous bottom & top sealing with adjustable tape width (50–75 mm)
Automatic Flap Folding
Precision-guided folding ensures consistent carton closure
Flexible Product Loading
Choose gantry pick-and-place or cobot for gentle, accurate insertion
PLC + Touchscreen HMI
Easy recipe management, speed control, and diagnostics
Quick Changeover
Tool-less adjustments for different carton sizes
Robust Construction
Built for 24/7 industrial operation
Safety Features
Emergency stop, safety guarding, and sensor-based interlocks
Why Choose VAR-006?
Combines speed, flexibility, precision, and automation to deliver consistent, professional carton packaging.
High Efficiency
Processes up to 6 bags/minute with consistent accuracy
Reduced Labor
Minimizes manual pouch counting and bag handling
Robust Stitching
Reliable sewing system with auto thread control
Easy to Operate
User-friendly HMI with recipe memory
Space-Saving
Compact footprint for easy line integration
Hygienic Design
Easy-clean surfaces for food/pharma applications
Services
Industries Served
Designed for food & beverage, pharmaceuticals, personal care, consumer goods, and industrial manufacturing sectors.
Food & Beverage
Pharmaceuticals
Personal & Home Care
Consumer Goods
Industrial Products
WHAT WE DO
Applications
| Industry | Products Handled |
|---|---|
| Food & Beverage | Pouches, snack packs, beverage cartons, jars |
| Personal & Home Care | Shampoo bottles, soap boxes, cosmetic tins |
| Pharmaceuticals | Medicine bottles, blister packs, vial cartons |
| Household Products | Detergent pouches, spray bottles |
| Industrial | Small parts, hardware items, sealed containers |
From bag to pallet – seamless, smart, automated.
Palletizing at the speed of productivity.
Case Erecting – Flat corrugated blanks are picked, erected, and squared automatically.
Bottom Sealing – Bottom flaps are folded and sealed with tape.
Product Collation – Products (pouches, bottles, tins) are collated into layers via gantry or cobot.
Product Loading – Collated products are placed precisely into the open case.
Top Flap Folding & Sealing – Top flaps are folded and sealed, completing the case.
Discharge – Sealed case is discharged onto conveyor for labeling, weighing, or palletizing.
Gantry System – High-speed pick-and-place with customizable end-effectors. Best for multi-product collation and high-volume lines.
Collaborative Robot (Cobot) – Flexible, safe for shared workspaces; easy programming. Best for varied products and quick changeover between SKUs.
| Accessory | Function |
|---|---|
| Print & Apply Labeler | Automatic barcode/expiry date labeling |
| Checkweigher | Ensures correct weight before case sealing |
| Metal Detector / X-Ray | Contaminant detection for food/pharma |
| Case Accumulation & Diverting | For batch handling and manual override |
| Auto Blank Magazine | High-capacity continuous case feeding |
| SCADA / MES Connectivity | Real-time OEE tracking and production reporting |
| ERP Integration | Automated data export for inventory |
| Vision Inspection System | Verifies product presence and orientation |
| Configuration | Description |
|---|---|
| Standalone | Manual or automated product loading |
| Inline with FFS Machines | Direct coupling with pouch form-fill-seal machines |
| End-of-Line Automation | Linked with robotic palletizers and stretch wrappers |
| Hybrid Lines | Works with both rigid and flexible packaging formats |
Request a Case Packing Audit
Contact our experts for line evaluation, product testing, custom machine configuration, layout planning, and turnkey installation.