Powder Bagging Machine
Model: IA-BFM-004
High-Accuracy, Dust-Free Powder Filling Solutions
Indus Powder Bagging Machines are engineered for precision weighing and dust-free packing of powder materials into various bag types. Available in Net Weigher and Gross Weigher configurations, these systems ensure minimum product loss, zero spillage, and consistent performance for industries handling fine powders, granules, and cohesive materials. With speeds up to 700 bags per hour and advanced features like vacuum de-aeration and nitrogen flushing, the IA-BFM-004 delivers unmatched efficiency and accuracy.
Weighing Technology Options
1. Net Weigher System
- Principle: Product is pre-weighed in a weigh hopper before being discharged into the bag.
- Feeding Mechanism:
- Twin screw feeder with coarse & fine feed arrangement
- Rotary feeder for free-flowing powders
- Control: Variable Frequency Drive (VFD) for precise feed rate adjustment
- Advantages: High accuracy, ideal for valuable products, minimizes dust exposure
2. Gross Weigher System
- Principle: Bag is weighed directly during filling; bag + product weight measured in real-time.
- Components:
- Bag clamping device mounted on load cells
- Heavy-duty conveyor system
- Industrial stitching/sealing station
- Options: Bag vibrator, compaction table, up/down mechanism
- Advantages: Simpler design, higher speed, suitable for coarse powders
Technical Specifications
| Feature | Specification |
|---|---|
| Model | IA-BFM-004 |
| Capacity Range | 10 – 50 kg (customizable) |
| Weighing Resolution | 10 grams |
| Accuracy | ±0.5% FSR (product-dependent) |
| Speed | Up to 700 bags/hour (product-dependent) |
| Control System | PLC with Touchscreen HMI |
| Power Supply | 415V, 3 Phase, 50 Hz |
| Air Supply | 6–7 bar, clean & dry |
Key Features
- Dust-Free Operation
Sealed transfer systems and optional dust extraction ensure clean operation and zero spillage. - High-Speed Performance
Achieve up to 700 bags/hour for high-volume production environments. - Advanced Weighing Technology
High-resolution load cells with digital filtering for consistent, accurate fills. - Vacuum De-Aeration (Optional)
Removes air during filling for compact bags and stable palletizing. - Nitrogen Flushing (Optional)
For oxygen-sensitive or explosive powders. - Flexible Bag Handling
Compatible with gusseted bags, PP woven bags, paper bags, and lined bags. - Multiple Sealing Options
Heat sealing, stitching, or sewing—configured to your bag type. - Fully Automatic Integration
Auto bag pick-up, bag guiding, and stitching mechanism available.
Special Features
- Designed for Various Bag Types:
- Gusseted Bags
- PP Woven Bags
- Paper Bags (with/without inner liner)
- Valve Bags
- Sealing Options:
- Heat sealing
- Industrial stitching
- Sewing with automatic thread cutter
- Integrated Options:
- Vacuum de-aeration system
- Nitrogen flushing
- Checkweigher integration
- Metal detector interface
- Stretch wrapping for pallets
How It Works
Net Weigher Process:
- Feeding – Powder fed via twin screw or rotary feeder into weigh hopper
- Weighing – Exact batch weight achieved in sealed weigh hopper
- Discharge – Powder discharged into bag through telescopic spout
- Dust Extraction – Continuous vacuum maintains dust-free transfer
- Sealing – Bag transferred to stitching/heat sealing station
Gross Weigher Process:
- Bag Placement – Bag clamped onto load cell platform
- Direct Filling – Powder fed directly into bag while weighing
- Real-Time Adjustment – Feed rate adjusted based on weight gain
- Compaction – Bag vibrator/table settles powder
- Sealing & Release – Bag sealed and discharged
Applications
- Chemicals: Titanium dioxide, silica, pigments, catalysts, polymers
- Food & Beverage: Milk powder, flour, cocoa, starch, protein powders
- Pharmaceuticals: API powders, excipients, nutraceuticals
- Construction: Cement, fly ash, plaster, dry mix mortars
- Agriculture: Powdered fertilizers, micronutrients, pesticides
- Minerals: Talc, calcium carbonate, bentonite, clay
Optional Accessories
| Accessory | Function |
|---|---|
| Bag Flattener | Ensures uniform bag shape before palletizing |
| Checkweigher | Post-fill weight verification and rejection |
| Metal Detector | Contaminant detection for food/pharma safety |
| Print & Apply Labeler | Automatic barcode/date labeling |
| Auto Pallet Dispenser | For fully automated bag handling |
| Stretch Wrapper | End-of-line pallet wrapping |
| SCADA Connectivity | Production monitoring and data logging |
Why Choose IA-BFM-004?
✅ Zero Spillage – Enclosed system with dust extraction prevents product loss
✅ High Accuracy – ±0.5% FSR ensures minimal giveaway
✅ High Speed – Up to 700 bags/hour maximizes production
✅ Material Versatility – Handles fine powders to coarse granules
✅ Bag Flexibility – Multiple bag types and sealing options
✅ Customizable – Tailored to your specific requirements
✅ Proven Reliability – Installed in leading chemical, food, and cement plants
Integration Capabilities
- Standalone Operation – Manual bag placement with automatic filling
- Semi-Automatic Lines – Operator-assisted bag handling
- Fully Automated Lines – Robotic bag picking, filling, sealing, and palletizing
- Complete Packaging Lines – Integration with checkweighers, metal detectors, stretch wrappers
Request a Powder Bagging Assessment
✅ Material Testing – We test your powder to determine optimal feeding system
✅ Bag Compatibility – Verify performance with your bag type
✅ Line Layout Design – Optimize floor plan for efficiency
✅ Performance Guarantee – Guaranteed accuracy based on your material
✅ After-Sales Support – Installation, training, AMC, spare parts
📞 Call/WhatsApp: +91 98454 52906
📧 Email: indusdigitalmarketing01@gmail.com
🌐 Website: www.induscontrol.in
Precision in every particle. Efficiency in every bag.
