Weigh Batching System
Precision Proportioning for Multi-Ingredient Formulations
WHY CHOOSE US
Precision Weigh Batching Solutions for Accurate Formulations
The Indus Weigh Batching System delivers precise, automated proportioning of solids and liquids, ensuring consistent batch quality, minimal material wastage, and reliable production across process industries.
High-Accuracy Weighing
Advanced load-cell technology delivers precise ingredient dosing for every batch.
Flexible Ingredient Handling
Supports powders, granules, liquids, and multiple feeding devices in one system.
Intelligent Automation
PLC & touchscreen HMI simplify recipe management, monitoring, and batch control.
Scalable Design
Expandable from small batch applications to high-capacity industrial plants.
Technical Specifications
| Feature | Specification |
|---|---|
| Batch Capacity | Few grams to several tons (customizable) |
| Weighing Accuracy | ±0.1% to ±0.5% FSR (application-dependent) |
| Number of Ingredients | 2 to 20+ (scalable) |
| Control System | PLC with Touchscreen HMI |
| Weighing Sensors | High-precision compression/tension load cells |
| Weigh Vessel | Mild Steel / SS 304 / SS 316 (as required) |
| Power Supply | 415V, 3 Phase, 50 Hz |
| Air Supply | 6 bar (for pneumatic devices) |
What we offer
Complete Weigh Batching Solutions for Modern Manufacturing
Indus delivers fully integrated batching systems with precision weighing, intelligent controls, and customized feeding technologies for reliable and repeatable production.
Accuracy
High-precision load cells ensure consistent formulations with minimal variation.
Flexibility
Supports solids, liquids, and multi-ingredient recipes across diverse industries.
Automation
PLC-based control, recipe management, and production monitoring improve operational efficiency.
FEATURES
Key Features
High-precision weigh batching with PLC automation, recipe management, and material-specific feeding for consistent formulations.
High-Precision Weighing
Advanced load cell technology with digital filtering ensures ±0.1% accuracy for critical formulations.
PLC-Based Automation
Fully programmable logic controller manages sequencing, recipe storage, and fault diagnostics.
Touchscreen HMI
User-friendly interface for recipe management, manual override, batch reports, and trending.
Material-Specific Feeding
Choose from multiple feeder types to optimize flow control and accuracy for each ingredient.
Dual-Speed Filling
Coarse feed for bulk flow + fine feed dribble for precise cut-off minimizes overshoot.
Data Logging & Traceability
Batch records with date/time stamps for quality control and compliance.
Modular & Scalable Design
Expandable to add more ingredients or increase batch size as production grows.
Why Choose Indus Weigh Batching System?
Delivers exceptional accuracy, flexible configurations, scalable design, and reliable performance for diverse batching applications.
Exceptional Accuracy
±0.1% ensures precise formulations & reduced waste
Flexible Configuration
Adapts to solids, liquids, or combination
Material-Specific Feeding
Optimized for each ingredient type
Scalable Design
Grow from simple to complex systems
Turnkey Solutions
Complete system design & supply
Proven Reliability
Installed in concrete, chemical, and food plants worldwide
Complete System Integration
Integrates weigh hoppers, storage silos, feeders, conveyors, control panels, and SCADA into a complete turnkey batching solution.
Weigh Hoppers / Tanks
Custom-designed for solids or liquids
Storage Silos / Tanks
With level monitoring
Feeding Devices
Gates, valves, feeders as required
Pneumatic Conveying Equipment
For material transfer
Material Handling Equipment
Screw conveyors, elevators
Control Panel
PLC with HMI and optional SCADA integration
Structural Supports
Platform and framework
WHAT WE DO
Applications
| Industry | Typical Materials |
|---|---|
| Ready Mix Concrete | Cement, aggregates, sand, fly ash, admixtures |
| Ferro Alloys | Ore, coke, fluxes, additives |
| Chemicals | Powders, granules, liquids, catalysts |
| Animal Feeds | Grains, protein meals, vitamins, minerals, oils |
| Food Products | Flour, sugar, spices, additives, liquids |
| Fertilizers | Urea, DAP, MOP, micronutrients |
| Tea Processing | Tea leaf, flavor granules, additives |
| Cement Industry | Raw meal, gypsum, slag, fly ash |
| Pharmaceuticals | APIs, excipients, binders |
| Plastics | Resins, masterbatch, additives |
From bag to pallet – seamless, smart, automated.
Palletizing at the speed of productivity.
Recipe Input – Operator enters target weights for each ingredient via HMI.
Sequential Dosing – PLC activates feeding devices in sequence; each ingredient is dispensed into weigh hopper/tank.
Real-Time Weighing – High-precision load cells continuously monitor weight.
Precision Cut-Off – Controller stops feed at exact target weight (coarse/fine logic).
Discharge – Complete batch is discharged into mixer, reactor, or downstream process.
Cycle Repeat – System tares and prepares for next batch.
For Solid Materials (Powders & Granules)| Feeding Device | Best For | Description |
|---|---|---|
| Sector Gate | Free-flowing granules, pellets | Rotary action for controlled flow |
| Slide Gate | Coarse materials, high-capacity | Linear motion, simple & robust |
| Rotary Vane Feeder | Fine powders, metered feeding | Precision airlock & dosing |
| Screw Feeder | Cohesive powders, floodable materials | Enclosed, variable speed control |
For Liquid Materials| Feeding Device | Best For | Description |
|---|---|---|
| Butterfly Valve | Low-viscosity liquids, large flows | Quarter-turn, minimal pressure drop |
| Ball Valve with Actuator | Most liquids, including viscous | Precise on/off control, durable |
Recipe Management – Store 100+ recipes with ingredient-specific parameters
Auto-Tare & Zero Tracking – Ensures accuracy across batches
Alarm & Alert System – Low level, feed fault, cycle complete notifications
Batch Reporting – Real-time and historical production data
SCADA / MES Connectivity – Remote monitoring and ERP integration
Multi-Language Support – HMI in local languages
Remote Access – Optional IoT-enabled diagnostics
Weigh Bridge Integration – For bulk material receipt verification
Moisture Compensation – Adjusts for material moisture content
Heating / Cooling Jackets – For temperature-sensitive materials
Mixer Integration – Direct discharge into mixing vessel
CIP System – Clean-in-place for sanitary applications
Printout Interface – Generate batch weight tickets
ATEX Certification – For explosive environments
Request a Custom Batching Solution
Contact our experts for process analysis, feeder selection, layout design, turnkey installation, and comprehensive after-sales support.