Fully-Automatic Bag Filling Machine
Model: IA–BFM–004
High-Speed, Precision Bagging for Industrial-Scale Operations
Overview
The IA–BFM–004 is our flagship fully-automatic bagging solution, engineered for high-volume production environments where speed, accuracy, and reliability are non-negotiable. This system seamlessly integrates weighing, filling, and optional downstream processes—such as checkweighing, metal detection, and palletizing—into one synchronized, turnkey line. Ideal for chemicals, fertilizers, food products, and bulk materials, it represents the pinnacle of automated packaging technology.
Technical Specifications
| Feature | Specification |
|---|---|
| Model | IA–BFM–004 |
| Capacity Range | 10 kg – 50 kg |
| Weighing System | Gain-in-Weight / Loss-in-Weight (product dependent) |
| Accuracy | Product-dependent (±10g to ±50g typical) |
| Speed | Up to 700 bags per hour (product-dependent) |
| Control System | PLC with Touchscreen HMI (7”/10”) |
| Bag Type | Valve bags, Open Mouth, Woven PP/PE |
| Air Supply | 6–7 bar, Clean & Dry |
| Power | 415V, 3 Phase, 50 Hz |
Key Features
- Complete Automation
From automatic bag pick-and-place to filling, settling, and sealing—no manual intervention required. - Advanced Weighing Technology
High-resolution load cells with digital filtering ensure repeatable accuracy, even with challenging products. - Integrated Process Control
PLC-based system manages the entire sequence, with recipe storage for quick product changeovers. - Hygienic & Contamination-Free Design
Stainless steel contact parts, dust-tight enclosures, and optional nitrogen flushing for sensitive products. - Built-In Quality Assurance
Optional integrated checkweigher and metal detector provide real-time quality control and rejection. - Smart Connectivity
Ethernet, USB, and SCADA-ready for data logging, OEE tracking, and remote diagnostics.
How It Works – Fully Automated Sequence
- Bag Feeding – Automatic bag magazine or robotic pick places empty bag onto filling spout.
- Bag Opening & Sealing – Bag mouth is opened, sealed to spout (valve bag), or held (open mouth).
- Precise Filling – Product is dosed via controlled feeder; dust extraction and compaction ensure clean, dense fills.
- Settling & Release – Vibration/tamping settles product; bag is released and conveyed forward.
- Optional Downstream Integration – Checkweighing, metal detection, labeling, and automatic palletizing.
Applications
- Chemicals & Polymers: Resins, masterbatch, powders, granules
- Food & Ingredients: Sugar, flour, milk powder, starch, cocoa
- Fertilizers & Agriculture: Urea, NPK, micronutrients, seeds
- Building Materials: Cement, fly ash, dry mix mortar
- Plastics & Compounding: Pellets, regrind, additives
Optional Modules & Integration
- Nitrogen Flushing System – For oxygen-sensitive products
- Vacuum De-aeration – Reduces bag bulge, improves pallet stability
- Automatic Palletizing – Robotic or gantry palletizer integration
- Stretch Wrapping – End-of-line pallet wrapping system
- Print & Apply Labeling – Automatic barcode/date labeling
- ERP/MES Connectivity – Real-time production reporting
- Remote Monitoring & Alerts – IoT-enabled predictive maintenance
Why Choose Model IA–BFM–004?
✅ Unmatched Throughput – Up to 700 bags/hour with unwavering consistency.
✅ Ultimate Accuracy – Sophisticated weighing technology minimizes giveaway.
✅ Turnkey Readiness – Pre-engineered to integrate with checkweighers, metal detectors, and palletizers.
✅ Hygienic & Safe – Compliant with food, pharma, and chemical industry standards.
✅ Future-Proof Design – Modular, upgradable, and Industry 4.0 ready.
✅ Global Support – Backed by Indus’ worldwide service and spare parts network.
Proven in Demanding Environments
This model is trusted by leading companies worldwide, including:
- Arkema Chemicals – Navi Mumbai
- Shree Additives – Ahmedabad
- RCF (Rashtriya Chemicals & Fertilizers) – Chembur
- Windson Chemicals – Dahej, Gujarat
- Mondelez International – Tamil Nadu
- Thirumalai Chemicals – Dahej, Gujarat
Request More Information
Interested in transforming your packaging line with a fully-automatic system?
✅ Customized Proposal – Based on your material, bag type, and output goals
✅ Live Demo – Visit our facility or request a video demonstration
✅ Pilot Testing – Test the machine with your product sample
✅ ROI Analysis – Detailed breakdown of efficiency gains and payback period
📞 Call/WhatsApp: +91 98454 52906
📧 Email: indusdigitalmarketing01@gmail.com
🌐 Website: www.induscontrol.in
Experience the future of packaging automation. Let’s engineer your high-speed, high-accuracy bagging line together.
