Liquid Batching System
Precision Weigh-Based Proportioning for Multi-Liquid Formulations
WHY CHOOSE US
Precision Liquid Batching Systems for Consistent Formulations
The Indus Liquid Batching System delivers accurate weigh-based dosing and mixing of multiple liquids, ensuring repeatable quality, reduced wastage, and complete process automation across diverse industries.
Exceptional Accuracy
Advanced load-cell technology provides weighing accuracy up to ±0.1% FSR for precise formulations.
Flexible Ingredient Handling
Supports 2 to 12+ liquid ingredients with customizable tank and valve configurations.
Automated Recipe Control
PLC-based automation with recipe storage, batch tracking, and intelligent sequencing.
Scalable Design
From 10 ml laboratory batches to 10,000 litre industrial production systems.
Technical Specifications
| Feature | Specification |
|---|---|
| Batch Capacity | 10 ml – 10,000 litres (customizable) |
| Weighing Accuracy | ±0.1% FSR (Full Scale Range) |
| Number of Ingredients | 2 to 12+ (as required) |
| Control System | PLC with Touchscreen HMI (4″ / 7″ / 10″) |
| Valve Types | Pneumatic ball valves / Butterfly valves (actuated) |
| Valve Control | Coarse / Fine feed logic for high accuracy |
| Weighing Sensors | High-sensitivity compression / tension load cells |
| Tank Construction | SS 304 / SS 316 (food/pharma grade) |
| Power Supply | 415V / 230V, 3 Phase / 1 Phase, 50 Hz |
| Air Supply | 6 bar, clean & dry |
What we offer
Intelligent Liquid Batching Solutions for Accurate Formulations
Our weigh-based batching systems combine advanced automation, precision dosing, and scalable architecture to deliver consistent product quality across every batch.
Accuracy
High-sensitivity load cells ensure precise ingredient proportioning and minimal material loss.
Automation
PLC-controlled sequencing, recipe management, and production monitoring simplify operations.
Flexibility
Supports multiple liquid types, viscosities, tank capacities, and production requirements.
FEATURES
Key Features
High-precision weigh-based batching with PLC automation, recipe management, and accurate multi-liquid proportioning.
High-Precision Weighing
Advanced load cells with ±0.1% FSR accuracy ensure exact formulation every batch
PLC-Based Control
Fully automatic sequencing with recipe storage, batch counting, and fault diagnostics
Fully automatic sequencing with recipe storage, batch counting, and fault diagnostics
Coarse feed for bulk flow + fine feed dribble for precise cut-off minimizes overshoot
Touchscreen HMI
User-friendly interface for recipe management, manual override, and production reports
Flexible Valve Configuration
Pneumatic ball valves or butterfly valves selected based on liquid viscosity and flow rate
Sanitary Design
SS 316 contact parts, polished surfaces, and CIP compatibility for food/pharma applications
Modular & Scalable
Expandable to add more ingredients or increase batch size as production grows
Why Choose Our Liquid Batching System?
Delivers exceptional accuracy, repeatable quality, hygienic operation, and scalable performance for any batch size.
Exceptional Accuracy
±0.1% precision ensures precise formulation and reduced waste.
Repeatable Quality
Every batch matches the recipe exactly for consistent product quality.
Flexible Capacity
Handles from 10 ml lab-scale to 10,000 litre industrial batches.
Hygienic Design
Offers food and pharma grade options for sanitary applications.
Scalable Architecture
Allows easy addition of ingredients or increase in capacity as needed.
Integration Capabilities
Seamlessly integrates with storage tanks, transfer pumps, mixing vessels, filling machines, and complete batching plants.
Upstream:
Level-controlled storage tanks, transfer pumps
Downstream:
Mixing vessels, filling machines, reactors
Inventory Management:
Real-time consumption tracking
Complete Batching Plants:
Multi-tank systems with common controls
WHAT WE DO
Applications
| Industry | Typical Applications |
|---|---|
| Chemical Industry | Acid dilution, polymer mixing, additive blending |
| Pharmaceuticals | Syrup preparation, liquid oral formulations, reagent mixing |
| Food & Beverage | Syrup batching, juice blending, flavor mixing, edible oil blending |
| Cosmetics & Personal Care | Lotion mixing, shampoo formulation, perfume blending |
| Paints & Coatings | Resin mixing, solvent blending, pigment dispersion |
| Agrochemicals | Pesticide formulation, fertilizer liquid blending |
| Beverage Industry | Soft drink concentrate mixing, syrup preparation |
From bag to pallet – seamless, smart, automated.
Palletizing at the speed of productivity.
Recipe Setup – Operator enters target weights for each liquid via HMI
Sequential Dosing – PLC opens valves in sequence; each liquid flows into weigh tank
Real-Time Monitoring – Load cells continuously transmit weight data to controller
Precision Cut-Off – Controller closes valve at pre-set weight (coarse/fine feed logic)
Repeat for All Liquids – Process continues until all components are added
Discharge – Mixed batch is discharged via bottom valve to downstream process
Cycle Reset – System tares and prepares for next batch
| Liquid Type | Recommended Valve |
|---|---|
| Water-like, low viscosity | Pneumatic Ball Valve |
| High viscosity (oils, syrups) | Pneumatic Ball Valve (larger orifice) |
| Slurries / Suspensions | Diaphragm Valve / Butterfly Valve |
| Corrosive liquids | SS 316 / PTFE-lined valves |
| Sanitary applications | Tri-clamp ball valves |
| Feature | Description |
|---|---|
| Recipe Management | Store up to 100+ recipes with ingredient-specific parameters |
| Auto-Tare & Zero Tracking | Ensures accuracy across batches |
| Alarm & Alert System | Low level, valve fault, cycle complete notifications |
| Data Logging | Batch reports with date/time stamp for traceability |
| SCADA / MES Connectivity | Real-time monitoring and ERP integration |
| Remote Access | Optional IoT-enabled diagnostics |
| Multi-Language Support | HMI in local languages |
| Accessory | Function |
|---|---|
| Heating / Cooling Jackets | For temperature-sensitive liquids |
| Agitators / Mixers | In-tank blending during batching |
| CIP (Clean-in-Place) System | Automated cleaning for sanitary applications |
| Level Sensors | For inventory monitoring in supply tanks |
| Pump Control | Integrated control of transfer pumps |
| Printout Interface | Generate batch weight tickets |
| ATEX Certification | For explosive environments |
Request a Custom Batching Solution
Contact our experts for process analysis, system design, factory testing, turnkey installation, and ongoing support.