Case Packer
Model: VAR-006
High-Speed, Flexible Carton Forming and Sealing Automation
Overview
The VAR-006 Case Packer is a versatile, fully-automated cartoning solution engineered for rapid and reliable case erecting, bottom sealing, product collation & insertion, and top sealing. Designed to handle a wide variety of products—from pouches and bottles to tins and rigid containers—this system ensures precise, high-speed packaging with minimal manual intervention. Its modular design allows seamless integration with upstream filling lines and downstream palletizing systems.
Technical Specifications
| Feature | Specification |
|---|---|
| Model | VAR-006 |
| Speed | Up to 25 cartons per minute |
| Carton Sizes | Adjustable range (customizable per application) |
| Flap Folding | Automatic, with guided folding plows |
| Taping | Bottom taping & top taping (automatic) |
| Tape Width | 50 mm – 75 mm (adjustable) |
| Power Supply | 440V, 3 Phase AC, 50 Hz |
| Air Supply | 6 bar (clean, dry) |
| Control System | PLC with HMI Touchscreen (4″ or 7″) |
| Product Handling | Gantry or collaborative robot (cobot) for collating & filling |
Key Features
- High-Speed Operation
Capable of up to 25 cases per minute, optimized for continuous production environments. - Fully Automatic Flap Folding & Taping
Precision-guided flap folding with hot-melt or pressure-sensitive tape sealing. - Robust & Adjustable Construction
Tool-less adjustments for quick changeover between different carton sizes. - PLC + Touchscreen Control
User-friendly interface for parameter setting, production monitoring, and diagnostics. - Flexible Product Loading
Compatible with gantry pick-and-place or collaborative robot (cobot) for gentle and accurate product insertion. - Integrated Safety Features
Emergency stop, safety guarding, and sensor-based interlocks for operator protection. - Easy Maintenance Design
Quick-access panels and modular components reduce downtime.
How It Works – Automated Case Packing Line
- Case Erecting – Flat corrugated blanks are picked, erected, and squared automatically.
- Bottom Sealing – Bottom flaps are folded and sealed with tape (hot-melt or PSA).
- Product Collation – Products (pouches, bottles, tins) are collated into layers via gantry or cobot.
- Product Loading – Collated products are placed precisely into the open case.
- Top Flap Folding & Sealing – Top flaps are folded and sealed, completing the case.
- Discharge – Sealed case is discharged onto conveyor for labeling, weighing, or palletizing.
Applications
- Food & Beverage – Pouches, bottles, cans, jars, snack packs
- Pharmaceuticals – Medicine bottles, blister packs, vials, sachets
- Personal & Home Care – Shampoo bottles, detergent pouches, spray cans
- Consumer Goods – Hardware items, toys, electronic accessories
- Agrochemicals – Bottled liquids, sealed pouches, small containers
Product Handling Options
- Gantry System – For high-speed, multi-product picking and placement.
- Collaborative Robot (Cobot) – For flexible, safe operation in shared workspaces.
- Manual Loading Station – Optional station for semi-automatic operation if required.
- Inspection Integration – Vision systems for product verification and orientation.
Optional Upgrades & Accessories
- Print & Apply Labeler – Automatic barcode/expiry date labeling.
- Checkweigher – Ensures correct weight before case sealing.
- Metal Detector/X-Ray – For contaminant detection in food/pharma lines.
- Case Accumulation & Diverting – For batch handling and manual override.
- SCADA/MES Connectivity – Real-time OEE tracking and production reporting.
- ERP Integration – Automated data export for inventory and logistics.
- Auto Blank Feeding – High-capacity magazine for continuous operation.
Why Choose Model VAR-006?
✅ High Throughput – Up to 25 cases per minute keeps pace with fast production lines.
✅ Versatile Product Handling – Accommodates varied product types and case sizes.
✅ Precision & Reliability – Consistent flap folding and taping ensure secure, professional packaging.
✅ Ease of Integration – Designed to connect seamlessly with upstream fillers and downstream palletizers.
✅ Operator-Friendly – Simple HMI and quick changeover reduce training and downtime.
✅ Durable Build – Industrial-grade components for 24/7 operation in demanding environments.
Integration Scenarios
- Standalone Case Packing – For manual or automated product loading.
- Inline with FFS Machines – Direct coupling with pouch form-fill-seal machines.
- End-of-Line Automation – Linked with robotic palletizers and stretch wrappers.
- Hybrid Lines – Works with both rigid and flexible packaging formats.
Request a Case Packing Audit
We provide:
✅ Line Evaluation – Assess your current packaging process and identify automation opportunities.
✅ Product Testing – Run your products and cases in our facility to validate performance.
✅ Custom Configuration – Tailor machine dimensions, speed, and handling to your needs.
✅ Turnkey Installation – Complete integration, commissioning, and staff training.
✅ Ongoing Support – AMC plans, spare parts inventory, and remote diagnostics.
📞 Call/WhatsApp: +91 98454 52906
📧 Email: indusdigitalmarketing01@gmail.com
🌐 Website: www.induscontrol.in
Seal efficiency into every case. Let’s automate your cartoning line for speed, precision, and reliability.
